Factory Capabilities

Factory Overview

Our factory capabilities are equipped for innovation, automation and smart-factory technologies to run a smooth and safe supply chain.

Factory Size: 150,000 square meters

Location: Dongguan City and Guangdong, China

Production plant:

Three production buildings, 11 floors, total workshop area 17,000 square meters

Warehouse:

Two raw material warehouses equipped with fully robotic automated intake and delivery system. Our warehouse is also managed with a fool-proof bar code system, which is approval output is controlled through our ERP system.

1 Finished Product warehouse covering 3000 square meters.

1 high ceiling accessories and packaging warehouse covering 3800 square meters, which consists three levels of carton and packaging warehousing that covers 8000 square meters.

Monthly Production Capacity: Toiletries 7.5 million pcs; Lipstick 2.5 million, other color cosmetics 1.2 million pcs; Parfum and fragrance mist 1.5 million pcs; Assembly 1,200,000 sets.

To keep pace with the competitive market, we continuously shift our workshops from man-power driven to semi-automation by investing every year on modern equipment and LEAN process optimization.

Services

Key Equipment

Mixing workshops:

1 set of 5MT tank for body wash, and 4 sets of 3MT tanks for emulsion production.
Stainless steel storage tank for weighing and delivery for common bulk raw materials
Fully automatic, program controlled, emulsion tank
CIP hot water generation system

Bulk filling workshops:

Fully automatic bottle filling lines (4 lines)
Fully automatic tube filling lines (6 lines)
Sheet mask filling line

Color cosmetics workshops

Korean-imported automatic lipstick filling machines (3 lines),
Fully or semi-automatic stainless steel mold lipstick machine (2 lines)
Four-color swirl cream filling machine
Various color filling facilities such as mascara, lip gloss tube, godet filling, etc.

Fragrance Plant

6 sets of Fusion tanks and chill and filter facilities
Two maturation rooms occupy 700 square meters containing 80 500L stainless steel maturation tanks.
Fully automatic glass bottle filling and crimping machine
2 semi-automatic EDP filling machines

Water Purification System

factory capabilities employs state-of-the-art technique of Reverse Osmosis (RO) and Electro-deionization (EDI), removing ions or electrolytes to produce ultrapure water.
After the RO treatment, the water conductivity is controlled to remain below 4μS cm-1 (the higher residual electrolyte read, the higher the conductivity).
The subsequent EDI treated water has conductivity of around 0.3μS cm-1.
The water conductivity standard requirement based on European Pharmacopoeia is 5.1μS cm-1, which refers to manufacturing water with lower conductivity and higher purity.